Friday, June 26, 2009

Copy Paper in Tucson

We deliver a lot of product to customers in Tucson everyday, except Monday. Our semi-trailer is nearly full for the trip down each night. The trailer on Monday night, because of the deferred load from no Monday deliveries, is always very full. It often requires manual loading and unloading to get everything into the trailer. If it doesn't fit, the only alternative is to call for a second trailer and pay the higher cost. The second trailer, being unplanned, costs significantly more than the first trailer, so the line haul cost more than doubles that day.

An associate submitted a SPIN idea to stock a second sku of copy paper at our Tucson cross dock. We've been stocking one item for years, our best seller. But a branding shift has happened in recent years and that best seller has been losing sales to a new copy paper item, which is shipped via the nightly trailer.

An adjustment was made to reduce the amount of product from the original sku to be stocked in Tucson, and replace that product with the new paper sku. Although we stock no more paper on the floor in Tucson, we now have the two top skus represented. Pallet volume on the trailer has declined and productivity in the warehouse has increased. It is easier to send the labels than it is to select the pallet of paper and load them into the truck. The Tucson team also receives a time-saving benefit because they no longer need to unload the paper from the trailer. It is already on their floor.

This asociate idea is expected to save $3,600 annually in transportation and loading expenses. Congratulations to the team for an excellent idea and successful implementation!